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Diamant - Dance Shoes - Top Quality Manufacturing Process

 

cad

1. At our CAD-position new shoe models are developed and improved upon until the perfect fit has been achieved which our shoes are known for.

 

cut

2. Leather and lining parts are cut on a 1,6m x 1,4m computer controlled system. Our CAD-system can directly transfer each new developed or improved model into production. This enables us to react to customers´ requests and new trends in a very short period of time.       

buggen

3. After cutting, open edges are folded and strengthened by a support strip. This guarantees high stability and prevents the material from fraying.

stephand

4. High skill and long experience are needed to sew the individual parts in the quality and with the precision required.                 

stepauto

5. Standard parts today are handled by automated sewing machines..

hanzwi

6. The sewn uppers are pulled over the last.

 

 

 

handzw

7. Depending on the model, the pulling over is carried out either by hand (see picture) or by microprocessor controlled machines.

ferzwi

8. After the heel seat lasting all parts of the upper are joined to the insole which is essential to the stability of the shoe.

zement

9. During the "roughing"and "cementing" unevenness at the bottom of the shoe are leveled out, the leather is roughened and coated with glue. In our production we mostly use solvent-free glues to protect our workers and the environment.              

absnag

10. Heels are nailed and screwed to the insole hydraulically.

 

 

 

sohlen

11. After the outer soles have been glued on, the shoes are almost finished.

 

 

decksohl

12. Inserting the insole adds the final component to the shoes.

 

 

 

etiket

13. In order to save space the shoe cartons are only assembled just before the packing and labeled. This is done semi-automatically by a labeling machine.               

finish

14. At our " Finish" the shoes get the final touch. They will once again be checked thoroughly and can be packed.

 

 

lager

15. After packing the shoes are transferred to our warehouse or they are shipped to our dealers immediately, where they will be available for you.

 

 

 

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